
My friend Marco and his girlfriend Jennifer stopped by tonight to drop off Marco's new red Griso. What a beauty she is! Marco took my Breva back home with him tonight...and I think he likes it!
I am lucky enough to get to perform a tune-up on the Griso tomorrow. Marco needed to drop it off early as it takes several hours for the bike to cool down enough (room temp) so that the valve clearances in the motor can be checked accurately. I like to work on bikes. It's relaxing and it takes my mind off other things.
Apparently the bike had already been taken in for its 600 mile initial service, but I have my doubts that the dealer did much of anything. You see these new bikes seemingly have the valve clearances set quite a bit out of spec from the factory. At the 600 mile service these clearances should be set to proper spec, which is .10mm for the intake valve clearance and .15mm for the exhaust valve clearance.
Here you can see the rocker arms (copper colored) for the intake valve and the exhaust valve. It's that very small gap between the rocker arm and the valve stem that we are measuring with a feeler gauge. The piston you are working on needs to be at top dead center (TDC) on its power stroke.
To determine that the piston is at TDC, you can look at the flywheel through a small sight window on the side of the bike(see picture). The flywheel has markings on it indicating TDC for the right (D) cylinder and the left (S) cylinder. The "D"(destra) and "S"(sinistra?) are Italian for right and left. You can turn the motor manually by removing the rubber cap on the front of the bike to access a large nut(see picture). Use a ratchet to turn the nut clockwise to turn the motor.
When measuring the gap, it's not an exact science. I don't have some laser gap measuring device...I have a set of feeler gauges...thin strips of metal of varying thickness. You want to feel for a slight drag on the feeler gauge as you measure the gap. That being said, either the dealership which did the 600 mile service 1)did not set the valve clearances or 2)set them incorrectly.
The valve clearances are adjusted with a simple screw and locknut system. An 11mm wrench is needed to loosen the locknut and the screw can be adjusted with a small pair of pliers or a small visegrip. I measured the right cylinder intake valve clearance to be .21 mm (spec is .10mm). The right cylinder exhaust valve clearance was .24mm(spec is .15mm). Similarly, the left cylinder intake valve clearance was .16 mm (spec is .10mm). The right cylinder exhaust valve clearance was .23mm(spec is .15mm). I reset the clearances to proper spec. These out of spec clearances are not unusual on a new Guzzi from my experience.
Marco came over Tuesday a.m. and we continued on by hooking the Griso up to the Technoresearch software and to the TwinMax(see picture) throttle body balancing device to finish tuning the bike. The bike is connected to the laptop pc by a special cable which interfaces to the electronic control unit (ECU/computer) on the bike. The Technoresearch software then allows you to communicate with the bike(see picture).
The TwinMax is connected with two hoses to the throttle bodies of the bike. It has a simple gauge which measures vacuum. It is used to balance the two throttle bodies on the bike. Using the TwinMax and the Technoresearch software we were able to tune the bike further.
Soon after we were finished my friend Andrew showed up on his Triumph Tiger and we went for a brisk ride. Marco reported that the bike was running in a swell fashion. Most excellent! Now it is time for me to watch football :=)











